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ABOUT OUR PREMIUM BODY MATERIALS
 

Five star remains on the leading edge of producing high-quality, innovate products from our top-of-the-line materials
 

Advanced Composites  Ultraglass Composites  High-Impact Plastics  Polycarbonate Windows
 

Premium Body Materials

WARNING
All parts are manufactured in the USA. Duplication of any Five Star Part in any form or material is unauthorized and is in direct violation of the state and federal law. Five Star Fabricating, Inc. holds zero tolerance to such actions under any circumstances. Any violation will result in legal action taken to the fullest extent of the law.

 


PremiumMaterialsAdvancedComposites

Premium Body Materials Advanced Composites PhotosThe quality, performance, AND durability you require, that no other body company can offer

Why Five Star Is Better

Precision Weight Control:
» 
Parts made with the tightest weight tolerances

Custom Engineered Fabrics & Resins:
» 
Strong - Tremendous shear (tear) resistance
» Rigid - No surface deflection at high speeds
» Durable - Parts do not break apart like standard composite parts
» Flame retardant resins in most applications

Five Star Exclusive Blends:
» 
Others try to mimic the fabrics we use, but they fail to live up to our superior manufacturing process that makes our products the very best
» Five Star panels feature custom proprietary fabric and resin blends specially developed to meet performance requirements for many different applications

 


Flawless Finish:
» 
Excellent surface finish and wrapped in a protective plastic film

Environmentally Sound Manufacturing:
» All parts are manufactured in our clean EPA and OSHA  compliant facility

Excellent Shape Tolerance For Repeatable Fit 
» In house pattern and tool production assures great shape control
» Molds laser scanned to provide the tightest shape tolerances in the industry

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PremiumMaterialsUltraglassComposites

PremiumMaterialsUltraglassCompositesIf You Are Tired Of Replacing Body Panels Over AND Over, It's Time To Switch To Five Star Ultraglass
Fiberglass panels redefined

This exclusive composite blend uses proprietary fabrics and manufacturing processes developed by and only 
available from Five Star

Stronger:
» Unmatched impact resistance; no other composite is stronger. Panels that deflect 300% further before breaking equals less debris on the race track and less time in the pits
» No surface deflection at high speeds

Better:
» All panels are made with a smooth inner surface 
» Most panels feature a black inner finish to eliminate painting
» Excellent surface finish and wrapped in a protective plastic film
» Excellent shape tolerance with a repeatable fit



Cleaner:
» 93% reduction in harmful emissions during the manufacturing process. All parts are manufactured in our clean EPA environmentally-compliant facility
» All parts are manufactured in our clean EPA and OSHA compliant facility

Lighter:
» Can be lighter than standard fiberglass composite panels
» Ability to hold much tighter weight tolerances

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PremiumMaterialsHighImpactPlastics
PremiumMaterialsHighImpactPlastics

PremiumMaterialsHighImpactPlastics2                         you won't find a
                           better plastic

Tough enough to withstand extreme conditions:
» Made with our own state of the art proprietary blend of plastic material 
» Engineered high elongation provides superior flexibility while maintaining structural integrity
» We match the plastic materials for specific applications
» Some plastics are fire resistant that pass industry testing standards

Superior shape control:
» 
Parts are formed using state of the art computer automated thermoforming machines with temperature controlled cast aluminum tooling 
» Consistent shape tolerance allows for easy replacement
» No surface deflection at high speeds
» To assure superior shape thickness and consistent weight

NOTE: USE FIVE STAR PLASTIC PRIMER BEFORE PAINTING

Our Five Star brand Plastic Primer is specifically engineered for the special plastic materials we use. Other automotive grade primers on the market may not work at all.

 

This featured plastic is used in the MD3 brand.

The undisputed best body panels in all of dirt racing.

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PremiumMaterialsPolycarbonateWindows

PremiumMaterialsPolycarbonate      Superior
Optics & Safety
Better than glass:
» Up to 50% weight savings compared to glass
» Enhances driver safety
» Can be formed into multiple shapes or styles
» Multiple thickness and tint options available

Superior optical clarity:
» We only use the highest Optical Grade Polycarbonate developed exclusively by, and only available from 
Five Star

Precision fit:
» Proprietary forming process ensures unrivaled optical clarity and accurate shape control
» CNC routing ensures a perfect drop-in fit, every-time

Withstands abuse:
» Windows coated with our world-renowned, high-tech coating process for unsurpassed durability and improved product life
» The highest abrasion, chemical, and UV resistance
» Flexible coatings allow most windows to be rolled up and shipped in small parcel boxes to save shipping costs
» Windows printed with durable black ink border

We can form any shape window:
» We offer in-house design and mold building for the windows you need
» CNC pattern cutting
» We can form windows from factory glass for limited quantity orders
» We can meet all of your other polycarbonate/acrylic needs - not only racing windows
» Call Five Star Customer Service to get a quote on your custom project

 THE #1 WINDOWS USED IN ALL MOTORSPORTS

 

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WARNING
All parts are manufactured in the USA. Duplication of any Five Star Part in any form or material is unauthorized and is in direct violation of the state and federal law. Five Star Fabricating, Inc. holds zero tolerance to such actions under any circumstances. Any violation will result in legal action taken to the fullest extent of the law.

Our family of Five Star Brands

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